How is PCB trace resistance calculated?
PCB trace resistance is calculated using the formula: R = ρ × (L / (T × W)) × (1 + α × (T_amb - 25°C)), where ρ is resistivity, L is length, T is thickness, W is width, α is temperature coefficient, and T_amb is ambient temperature. See also our find Required Via Count with PCB Thermal Via Calculator.
What factors affect PCB trace resistance?
The main factors are trace length (longer = higher resistance), width (wider = lower resistance), thickness (thicker = lower resistance), temperature (higher temp = higher resistance), and material resistivity (copper has low resistivity).
Why does temperature affect trace resistance?
Copper has a positive temperature coefficient, meaning its resistance increases with temperature. The standard reference is 25°C, and resistance increases by approximately 0.39% per degree Celsius above this temperature.
How do I minimize PCB trace resistance?
To minimize resistance: use wider traces, shorter routing paths, thicker copper (higher oz/ft²), keep operating temperature low, and use multiple parallel traces for high-current applications.
What is the relationship between trace resistance and voltage drop?
Voltage drop across a trace equals the current multiplied by the trace resistance (V = I × R). Higher resistance or current results in greater voltage drop, which can affect circuit performance.
What copper thickness should I use for my PCB?
Standard PCBs use 1 oz/ft² (35µm) copper. Use 2 oz/ft² (70µm) or thicker for high-current applications. Thicker copper reduces resistance but increases manufacturing cost.
When is trace resistance important in PCB design?
Trace resistance is critical for power supply traces, high-current paths, precision analog circuits, and long traces. It affects voltage regulation, power efficiency, and signal integrity.