Clearance Hole Calculator

A clearance hole is a hole drilled slightly larger than a fastener so the bolt or screw passes through freely without threading into the material. Enter your fastener diameter, material thickness, and select a fit class (Close, Normal, or Loose) into the Clearance Hole Calculator to get the recommended clearance hole diameter. Secondary outputs include total clearance (the extra space beyond the fastener) and the recommended drill bit size to use.

mm

The nominal diameter of the bolt or screw

Select the desired clearance fit type

mm

Thickness of the material being drilled

Results

Clearance Hole Diameter

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Total Clearance

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Recommended Drill Bit

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Frequently Asked Questions

What is a clearance hole?

A clearance hole is a hole that allows a fastener to pass through without the threads engaging the material. It provides enough space for easy insertion while maintaining proper alignment.

How do I calculate clearance hole diameter?

The clearance hole diameter is calculated by adding the fastener diameter to the appropriate clearance amount based on the fit class. Normal fit provides standard clearance, close fit minimizes gaps, and loose fit allows for misalignment.

What is the difference between normal, close, and loose fit?

Normal fit provides standard clearance for general applications. Close fit minimizes clearance for precision assemblies. Loose fit provides extra clearance to accommodate misalignment or thermal expansion.

What is the clearance hole for an M8 bolt?

For an M8 bolt, the clearance hole diameter is typically 9mm for normal fit, 8.5mm for close fit, and 10mm for loose fit, depending on the application requirements.

How does material thickness affect clearance hole size?

Material thickness doesn't directly affect the hole diameter but influences drill bit selection and drilling technique. Thicker materials may require stepped drilling or specialized bits.

What drill bit size should I use?

Use a drill bit that matches the calculated clearance hole diameter. For best results, choose the closest standard drill bit size that meets or slightly exceeds the calculated diameter.

Can I use this calculator for both metric and imperial fasteners?

This calculator works with any unit system. Simply enter the fastener diameter in your preferred units (mm or inches) and the results will be in the same units.

What happens if the clearance hole is too small or too large?

A hole that's too small will prevent proper fastener insertion or cause thread damage. A hole that's too large reduces clamping effectiveness and may allow excessive movement or misalignment.